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Ball Mill Rubber Liners

Mill Rubber Liners

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Rod Mill Rubber Lifter Bar

Rod Mill Liner Shell Plate

Rubber Lining Fixing Hardwares

Rubber Lining Fixing Hardwares

Wear Resistant Rubber Liners

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Ceramic Braided Steel Backed Rubber liner

Shell Plate Rubber Liner

Shell Plate Rubber Liner Specification

Thickness
40 mm to 80 mm Inch

Length
Up to 1.5 m Meter (m)

Color
Black

Volatile Matter (%)
1-2%

Material
Natural Rubber & Synthetic Blends

Diameter
Fits Ball Mill Sizes 1500 mm to 7000 mm Meter (m)

Product Type
Shell Plate Rubber Liner

Density
1.15 Tonne per cubic meter (t/m3)

Temperature Resistance
-20C to +80C

Surface Finish
Smooth/Matte as per requirement

Natural Rubber
Yes, High Quality Grade

Width
200 mm to 650 mm (Approx.) Meter (m)

Usage & Applications
Ball Mill Shell Protection, Mining, Cement, Industrial Wear Protection

Resistance level
High Abrasion & Corrosion Resistance

Size
Custom Sizes Available Upon Request

Thermal Conductivity
0.15 W/mK Calorie (IT)/second/centimeter/C

Style
Plain/Custom Molded

Flame Resistance Level
Standard / On Request

Weight
20 kg to 80 kg per plate Carat

Feature
Wear Resistant, Impact Resistant, Noise Reducing, Long Service Life

Rubber Type
Natural & Synthetic Rubber Compound

Tensile Strength
12-20 MPa Kilopascals (KPa)

Components
Base Plate, Rubber Layer, Fixing Bolts

Nitrogen Content (%)
< 0.5%

Water Absorption
< 1% (Minimal)

Part Type
Mill Shell Plate Liner

Ash %
< 2%

Hardness
60 5 Shore A

Compression Ratio
Approx. 3:1

Tolerance
2 mm Meter

Mounting Method
Factory-fitted Holes for Bolts/Welding

Chemical Resistance
Good Resistance to Acids and Alkalis

Elongation at Break
300% Minimum

Bonding Layer
Vulcanized or With Bonding Agent

Noise Dampening
Reduces Operational Noise by up to 10 dB

OEM Compatibility
Customizable to Match OEM Ball Mill Brands

Maintenance
Low, Easy to Replace

Life Expectancy
2-4 Years Under Normal Operating Conditions

Standards
IS, ASTM, or as specified

Edge Profile
Beveled/Chamfered as Per Design

Shell Plate Rubber Liner Trade Information

Minimum Order Quantity
20 Pieces

FOB Port
Mundra, Navashiva Mumbai

Payment Terms
Cash Advance (CA), Cheque, Delivery Point (DP)

Supply Ability
10 Pieces Per Week

Delivery Time
7 Days

Sample Available
No

Sample Policy
Free samples available with shipping and taxes paid by the buyer

Packaging Details
STANDARD

Main Export Market(s)
Middle East

Main Domestic Market
All India

Certifications
ISO 9001:2015 ISO 14001:2015 ISO 45001:2018

About Shell Plate Rubber Liner

As an ISO certified company, we are able to cater wide demand of clients by providing superior quality Shell Plate Rubber Liner. The offered liner is manufactured under the stern supervision of our adroit professionals by utilizing quality assured rubber and advance technology keeping in mind set industry norms. This liner finds wide applications in steel, ceramic and other industry. Furthermore, we provide this Shell Plate Rubber Liner in diverse specifications to withstand the wide need of clients.

Features:

Heat resistance
Strong construction
Easy installation
Durability

Specification

Application Industry

Mining metal minrals ceramic

Material

Rubber

Tensile Strength

20 Mpa

Usage/Application

Mill linning

Size

Customize

Brand

Kedar

Optimal Protection and Durability

Our Shell Plate Rubber Liners offer superior defense against abrasion and impact, extending the life of your ball mill shell. Manufactured with high-grade natural and synthetic rubber, they maintain a minimum tensile strength of 1220 MPa and elongation at break of at least 300%, ensuring resilience in rigorous environments. Their bonded construction and customizable fit further enhance operational safety and machine longevity.

Customizable OEM Compatibility

Each liner is tailored to fit a wide range of ball mill brands, with options for dimensions, thickness (40 mm80 mm), and mounting styles. Whether you need beveled or chamfered edge profiles, plain or custom-molded styles, or specific standards for IS or ASTM, we deliver precise compatibility for seamless OEM integration. Sizes are available for mills with diameters from 1500 mm to 7000 mm.

Efficient Maintenance and Installation

The factory-fitted mounting holes for bolts or welding ensure easy and straightforward installation, minimizing machine downtime. With their lightweight build (2080 kg/plate) and low maintenance requirements, these liners are designed for rapid replacement. Their water absorption of less than 1% and smooth or matte finishes make cleaning and upkeep hassle-free, further promoting operational efficiencies.

FAQs of Shell Plate Rubber Liner:

Q: How are Shell Plate Rubber Liners installed in ball mills?

A: Shell Plate Rubber Liners are fitted to ball mill shells using factory-prepared holes for bolts or by welding, depending on customer preference and design needs. This precise installation ensures a secure and reliable fit, tailored to OEM or custom mill configurations.

Q: What maintenance is required for rubber shell plate liners, and how easy are they to replace?

A: The liners require minimal maintenance due to their robust construction and material properties. Replacement is straightforwardsimply unbolt or detach the old liner and install the new one, thanks to the precision-cut mounting holes and lighter weight.

Q: When should I consider replacing my Shell Plate Rubber Liners?

A: These liners typically last between 2 and 4 years under normal operating conditions. Replacement should be considered when wear is visibly significant or during scheduled mill maintenance checks, ensuring continued protection and operational efficiency.

Q: Where can these liners be used, and are they suitable for my industry?

A: Shell Plate Rubber Liners are ideal for ball mills in mining, cement, and various industrial sectors requiring wear protection. Their chemical resistance and physical durability make them suitable for harsh and corrosive environments.

Q: What are the main benefits of choosing this rubber liner over traditional metal liners?

A: Rubber liners offer superior noise dampening (reducing noise by up to 10 dB), better resistance to chemicals and abrasion, a lighter weight for easy handling, and extended mill life with lower operational downtime compared to metal alternatives.

Q: How do I ensure compatibility with my ball mill brand or size?

A: We customize the shell plate liners to match specific OEM ball mill brands or designs. By providing your mills dimensions and installation preferences, you receive liners with the correct profile, thickness, and mounting configuration.